So I've been using the GTO on occasion for little trips here and there for a while now with a slight brake problem. I replaced the master cylinder and left front caliper due to leakage last spring. I bled the entire system for the master cylinder change and ever since then, I've had lousy brake performance. I figured that the previous master cylinder leaked fluid all over the seals for the power boost and ate them giving reduced performance with the new hardware. Not a big deal, just drive slower and give more time to stop. I found out a few weeks ago that the rear brakes are not working at all. Emergency works, just not hydraulics. This is more than likely the reason for decreased performance. Not a big deal either. I figure the proportioning valve is probably messed up or stuck to one side, not allowing pressure to the rears. The big question is, I check the brake fluid (among other things) almost every time I use it and the fluid level is usually fine. By "fine" i mean that there is no noticeable decrease in fluid. Then, every once in a while, the smaller bowl is almost empty. I can't seem to find any fluid leaks. The lines and connections are all dry from the master cylinder to the calipers and rear cylinders (there's no fluid inside the drums either).
My question is
1) Which bowl on the master cylinder goes to which brake setup? The larger bowl is to the front and the smaller to the rear of the master cylinder. The larger line comes out of the master cylinder between both bowls at the base and the smaller comes out of the protrusion off of the front at the bottom. I believe the smaller bowl goes to the rear brakes and the larger goes to the front calipers but I know that some master cylinders are reversed and they usually have the lines coming out of the master cylinder at the base of the bowl they belong to. I realize this is more of a basic question, but the loss of fluid without a visible leak is making me question my knowledge a little.
2) I've never dealt with a stuck proportioning valve before (only heard about it). What's the best way to free it up and get it working properly again?
Also, when I initially bled the system, I got what I believed to be normal flow to the rear brakes. This is why I didn't think about the proportioning valve to start. The pedal has always been stiff. Just as stiff, if not more so, than before the hardware change. I am perplexed as to how at least a little flow would not be enough to make an attempt to stop the rear wheels. I mean, with the rear end in the air, I can free spin the wheels and step on the brakes and they don't even try to slow down. I'm kinda befuddled at the whole situation. Any ideas are welcomed as cruising season is upon us and this new revelation is going to keep me in the garage till I finger it out.
